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High-speed Continuous Vertical Packaging Machine: Creating a New Paradigm of Precision Packaging with Full Servo Drive & Intelligent Error Prevention

Views: 0     Author: Site Editor     Publish Time: 2025-06-27      Origin: Site

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In the race of intelligent upgrading of packaging equipment, the VTC500H High-speed Continuous Vertical Packaging Machine redefines industry capacity standards with a technical combination of "full servo drive + full-process intelligent control". The equipment integrates international brand configurations such as Delta servo motors and Schneider electrical components to ensure stability from the design source. With an empty running speed of 180 cycles per minute, it can automatically optimize the packaging rhythm according to material characteristics and bag length, providing strong power for large-scale production.


Comprehensive Presentation of Technical Advantages:


  • Six-axis Servo Linkage with Micron-level Control Precision: The six major axes, including film feeding tension, longitudinal sealing, and transverse sealing, are all driven by a servo system. Combined with precision helical gear planetary reducers and HIWIN linear guides, it achieves ±0.5mm precision control for film conveying and sealing positions, especially suitable for scenarios with strict packaging size requirements such as pharmaceutical tablets and snack foods.

  • Intelligent Error Prevention & Adaptive System: Equipped with a dual-error prevention mechanism—automatic pause when materials are not weighed (requires matching with an electronic scale) and immediate shutdown when materials are jammed during sealing—to reduce material waste and equipment loss. The color mark detection and automatic alignment system calibrates the film position in real-time, ensuring uniform bag shapes in batch production and reducing the reject rate to below 0.3%.

  • Flexible Production & Humanized Design: The bag making form supports upper sealing, lower sealing, and back sealing, and can be flexibly switched to pillow bags or vertical bags. The touchscreen parameter memory function supports storing more than 100 groups of process recipes, which can be called with one click during production changeover. The frame is made of SUS304 stainless steel combined with PC boards, and the protective door is equipped with a safety interlock alarm, balancing operational convenience and production safety.

  • High Energy Efficiency & Low Consumption Configuration: The whole machine has a power of 11.4KW, an air pressure requirement of 0.5-0.7Mpa, and an air consumption of <0.5m³/min, saving 15% energy compared with similar equipment. A laser coding module can be optionally installed to realize real-time coding of packaging dates, batches, and other information to meet traceability management needs.


Industry experts point out that VTC500H effectively solves the pain points of traditional packaging machines in multi-specification switching, error prevention performance, and energy consumption through the trinity design of "high-speed operation + precise control + flexible adaptation". Its application cases in industries such as condiments and frozen foods show that the equipment can increase the daily production capacity of a single production line to more than 400,000 bags, making it one of the core equipment for cost reduction and efficiency improvement in manufacturing.

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